I would like to sketch a fly ash brick making machine as a new revelation because it makes the construction easier. This disruptive technology converts industrial waste into structurally sound and aesthetically appealing bricks that can replace traditional clay ones.
The most notable fact is that fly ash bricks are an important element of environmentally friendly construction. They may assist in easing the pressure exerted on raw materials, and they also contribute to the conservation of carbon emissions in construction. This brick making machine makes bricks that eliminate the buildup of waste in landfills and reduce the use of clay and destroy topsoil.
The method of making fly ash bricks is more energy efficient than the normal methods of brick making. These machines are gaining acceptance globally due to their high productivity, low cost of production and enhanced quality of the bricks. The need for brick making machine in India is still on the rise and there is no doubt that they will be part of the future construction industry.
Composition of Fly Ash Bricks
Fly ash bricks are made of fly ash (50–70%), cement (10–20%), sand or stone dust (10–20%), or other materials. The specific proportion may slightly differ but the outcome is a brick that is light in weight, high strength and sustainable. The fly ash brick making machine compels and shapes these materials to develop bricks of superior quality.
Environmental Benefits
Another advantage of fly ash bricks is the reduction of waste products that affect the environment in industries. Another positive impact of fly ash bricks on the environment is that fly ash is considered industrial waste and using it in the production of bricks helps minimize waste. These bricks aid in the handling of waste from coal fired power plants by using fly ash in the production of the building bricks. The fly ash brick manufacturing process also needs less energy than other bricks as it does not involve high temperatures like kilns for baking clay bricks.
How Fly Ash Brick Making Machine Work
Fly ash brick making machine work on a closed cycle system with its essential components to mix and mold the bricks from raw materials.
Hopper: This component stores the raw material requirements used in the production such as fly ash, gypsum and sand.
Mixer: The mixer plays a key role in the whole process of producing the final product as it helps in mixing all the raw materials in the proper manner.
Conveyor: This is initiated by a conveyor belt that takes the mixed material to the brick mold.
Brick Mold: This is the final step whereby the resultant mixture is shaped into the required brick forming through high pressure.
Step-by-Step Process:
Feeding: Materials have to be supplied to the hopper, which is the entry point into the mill.
Mixing: They move to the mixer to be well blended with the other materials.
Conveying: The blended mixture then goes through the inclined conveyor to the brick mold.
Molding: The produce is compacted into the brick mold to produce bricks.
Curing: Molded bricks are then cured with water or steam so as to gain the required strength of the bricks.
Types of Fly Ash Brick Making Machines
Manual Brick Making Machine:
Pros: Affordable, easy to use, and efficient for small scale production.
Cons: Slow production, requires many workers, bricks are not of uniform quality and have less production capability.
Semi-Automatic Brick Making Machine:
Pros: Sustained cost, enhanced productivity, and more uniformity in the quality of bricks produced.
Cons: Needs manual effort, suitable for moderate volumes of production.
Fully automatic brick making machine:
Pros: Large production capacity, low dependence on labor, high degree of uniformity of bricks, numerous features.
Cons: Higher initial cost involved, need for skilled personnel for running and controlling the machinery.
Which Fly Ash Brick Making Machine is best for your business?
Scale: First of all, you need to define the scale of production you want to achieve. Do you intend to carry out a small project or a big project that requires industrial-level infrastructure? Semi-automatic machines may help with small-scale operations while fully automatic machines would serve large-scale production purposes with better accuracy and productivity.
Features: Now that we have already discussed some types of brick making machine, it is now for us to determine the special features that we require for the machine. Some of the common types of bricks to produce include hollow bricks, solid bricks and interlocking bricks. It is advisable to look for machines that have variable mold characteristics and those that make it easier to operate and maintain the machine. Based on the operational capacity or labor availability, automation types like manual, semi-automated or automated should also be incorporated.
Budget: First of all, estimate the initial cost that might be required for starting the business. It is a well-known fact that fully automatic machines are generally costlier than partially automatic ones, but in the long run, it saves money on labor as well as time. Compare the prices of various machines to one another and factor in how much you could save in the future.
Consider possible methods of funding the purchase like loans, leasing or installment purchases. Most suppliers provide payment options that allow you to make a functioning initial installment. This will also help in discovering the return on investment (ROI) which will indicate the time it will take for the machine to start generating its own value in terms of efficiency and the reduction of costs.
Supplier Reputation: It is vital that one conducts research on the potential suppliers to make sure that they are okay in the market. Search for opinions on the specific topic, the number of stars given to the product or service and other people’s experiences that they may have written about on a blog, social media, etc.
Brick Machinery is popular for being a recognized company, producing standard machines, and good customer service. We want you to get the most out of your purchase which is why we offer a good after-sales service such as installation support, training for your staff and we are always ready to offer our assistance in case of a technical hitch.
How Brick Machinery Plans to Stay Ahead in the Industry
Brick Machinery is striving continually to be at the forefront of brick making technologies and products. Brick Machinery aims at directing resources to advanced research and development to bring in new high technology fly ash brick making machine that offer the best quality and competence in the market. They work with the market, customer feedback, and other industry players. They make sure that their machines are fit for the current demand.
Further, it has a social responsibility towards the environment, that it is involved in the establishment of fly ash bricks also in the practice of eco-friendly manufacturing techniques. The technological advancements and laid down policies on sustainable development put brick machinery in the right place to lead the market in the future in terms of Brick Making Machine both nationally and internationally.
Are you ready for a change and to bring the best brick making technology to your construction projects? You can also read more about our products and their specifications in the brick making machine portal of our website.
Why choose brick machinery?
Brick Machinery is among the best companies in the market and has made a name for itself in the market. Brick Machinery aims to provide the best quality products with advanced technologies in its machinery. We have provided excellent quality of our products in the form of fly ash brick making machine that can be witnessed from the above specifications.
Technologically, our machines utilize advanced automation in the process of producing bricks, thereby decreasing human intervention. We provide client-oriented solutions to satisfy all project characteristics and provide you with the ideal machine.
